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Substructure’s custom-built equipment, components, and tools enable us to complete jobs more efficiently and more safely and produce a higher-quality product.  On any given job, it is likely that Substructure will create some unique tool or component to improve efficiency, safety, and/or the end product’s expected quality.  Using Substructure’s expansive fabrication shop, Substructure engineers and technicians are able to develop creative solutions to any marine-based problem.

Custom form clamps built by Substructure for pile encapsulation jobs are a great example of our equipment customization process.  A long series of development, testing, customization, and fabrication resulted in a custom-designed, rigid form clamp that provides consistent pressure on all sides of the jacket.  This consistency eliminates jacket blowouts and reduces excessive use of epoxy, resulting in a better encapsulation.  Substructure follows this design, test, customize, and fabricate process for all of its jobs – from diving, to construction, to surveying.  The goal in creating custom-built equipment is always to increase efficiency, to reduce risks, and/or to increase the quality and reliability of the end product.

To learn more about Substructure’s patented epoxy pump, click the link below.

Advanced Epoxy Pump

Over a number of years, substructure engineers applied their field experience and extensive expertise in epoxy encapsulation application to develop (and patent) three generations of advanced systems for pumping high-aggregate, [...]

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Custom-Built and Patented Equipment Projects View More
Custom-Built Form Clamps

Objective: Build a form clamp that...

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Pile Encapsulation at Por...

Objective: Provide encapsulation for...

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